HBS-CD-1000
Stud Welding Unit
for CD stud welding (capacitor discharge welding)
according to current standards
Application
- Especially suitable for thin sheets (at least 0.5 mm)
- ISO - especially suitable for welding on insulation pins with flange and ignition tip
Process variants
- Contact welding - special designed for welding capacitor discharge welding elements and cupped head pins with same adjustment, no spring pressure adjustment, no change of spring (one welding gun for two applications)
Equipment
- Welding with ceramic ferrule (series)
- Welding with shielding gas (series)
- Automation (optional)
Technical Data
| Welding range | #4 to 1/4", 14 ga to 1/4" (M3 to M6, dia. 2 to 6); cupped head pins dia. 14 ga to 10 ga (dia. 2 to 3.1 mm) |
|---|---|
| Welding material | Mild steel, stainless steel |
| Welding rate | 6 to 15 studs/min (depending on application and stud dia.) |
| Capacitance | 66,000 F |
| Welding time | 4 to 7 msec |
| Energy | 1,600 Ws |
| Charging voltage | 60 to 220 V (stepless voltage regulation) |
| Primary power | 115/230 V, 50/60 Hz, 10 AT |
| Power source | Capacitor |
| Protection class | IP 21 |
| Operational and storage conditions | According to current standards |
| Dimension L x W x H | 13.78" x 7.48" x 9.45" (350 x 190 x 240 mm) without handle |
| Weight | 33.07 lbs (15 kg) |
| Order No. | 92-12-0100 |
Advantages
Features
- Microcontroller - for precise process times, optimal functional reliability and maximum operating convenience
- Function monitoring - automatic function test following power-up; monitoring of all internal system functions
- Display of error codes - on LED displays
Structure
- Extremely easy to operate
- Compact
- Robust - metal housing withstands rough treatment in shop and on site
Safety
- With integrated mains filter (protection against voltage peaks)
- Optimal for construction sites with large mains voltage fluctuations - use even with critical voltage supply (- 25% + 20%)
- EMC test
- High-voltage test with log
- Retriggering lock-out - prevents welding on a welding element that has already been set
- Thermal monitoring of transformer - automatic shutdown in case of overheating
- Optimal protection against external interferences
Welding
- Display - infinitely adjustable power setting; easy monitoring of all functions via LED displays
- Powerful - built-in power reserves
- Trouble-free changing of welding voltage polarity possible by reconnecting welding current and ground cables
- Use of special capacitors (developed for stud welding)
Suitable Welding Guns
- C 06