HBS-IT-130

HBS-IT-130
 

HBS-IT-130 Stud Welding Unit

ARC stud welding according to current standards.

 

Application

 

  • Especially suitable for thicker sheets of about 2 mm or higher

 

Process variants

 

  • Short cycle drawn arc welding
  • Drawn arc welding

 

Equipment

 

  • Welding with ceramic ferrule (series)
  • Welding with shielding gas (series)
  • Process sequence control (series)

 

Technical Data

 

Gas/Process control Series/Series
Welding range #4 to 1”, dia. 14 ga to 1” (M3 to M24, dia. 2 to 25 mm)
Welding material Mild steel, stainless steel, aluminum
Welding rate Dia. 1″ = 6 studs/min (dia. 25 mm = 6 studs/min)
Welding current 2,500 A (max.)
Current adjustment range 300 to 2,500 A (stepless)
Welding time 5 to 1,500 msec (stepless)
Primary power 480/460 V, 3 phases, 50/60 Hz, 63 AT (alternative input voltages available)
Connected Load 150 KVA (with 400 V mains) 120 kW
Cooling Type F (temperature controlled cooling fan)
Protection class IP 23
Operational and storage conditions According to current standards
Dimension L x W x H 25.6” x 22” x 50.8” (650 x 560 x 1,290 mm) without handle
Weight 352.7 lbs (160 kg)
Order No. 93-66-12133 (Gas/Process control/1 Gun connection)

 

Advantages

 

Features

 

  • Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
  • Function monitoring – automatic function test following power-up; monitoring of all internal system functions
  • Lift test – for gap welding guns and stud welding heads
  • Library function – automatic specification of welding current and welding time through selection of stud diameter
    according to welding range (with and without shielded gas); fine adjustment via arrow keys
  • Process monitoring – recording and analysis of factors affecting the welding process; after each weld, the reference
    and actual values are compared; display of the welding energy input; switchable automatic welding stop if limits are
    exceeded
  • RS232 interface – for data output; data and time of day are stored; welding parameters of each weld are logged

 

Structure

 

  • Extremely easy to operate
  • Compact
  • Mobile – highly mobile thanks to compact dimensions and low weight (50% weight savings vis-à-vis conventional stud welding units)
  • Robust – metal housing withstands rough treatment in shop and on site

 

Safety

 

  • With integrated mains filter (protection against voltage peaks)
  • Optimal for construction sites with large mains voltage fluctuations – use even with critical voltage supply (- 10% + 10%)
  • EMC test
  • High-voltage test with log
  • Retriggering lock-out – prevents welding on a welding element that has already been set
  • Thermal monitoring of transformer – automatic shutdown in case of overheating
  • Temperature-regulated ventilator – reduces noise and dust in the stud welding unit (greater system reliability)
  • Control unit galvanically separated from welding lines – high degree of functional safety
  • Optimal protection against external interferences
  • Protection class IP 23
  • Also permits operation outdoors

 

Welding

 

  • Display – infinitely adjustable power setting; easy monitoring of all functions via LED displays; easy operation via
    membrane keyboard and digital display; setting of welding parameters, programs, shielding gas and process monitoring
    possible; digital display of current, welding and gas-preflow time; separate settings for welding current and welding time
  • Powerful – built-in power reserves
  • Trouble-free changing of welding voltage polarity possible by reconnecting welding current and ground cables
  • Outstanding welding quality – very high arc stability even at weak welding currents
  • High process flexibility – high clock frequency (30 kHz) of stud welding unit allows highly dynamic regulation of welding process

 

Suitable stud welding guns

 

  • A 12, A 16, A 22, A 25, AI 06