HBS-MPW-1010 / 2010

HBS-MPW-1010/2010
 

HBS-MPW-1010/2010

CNC Multi Production Welder
 

Application

 

  • Basic milling operations (optional)
  • Special applications like gluing, foaming etc. (on request)

 

Process variants

 

  • Tip ignition (CD)
  • Drawn arc welding (ARC)
  • Short cycle drawn arc welding (SC)

 

Equipment

 

  • Graphic user interface (Windows XP)
  • Easy menu navigation
  • Continuous path control
  • CNC-programming according to DIN ISO 66025
  • Very high welding capacity through intelligent program architecture
  • Multilingualism
  • Free zero point
  • Quick change system for stud welding heads
  • Fast and easy programming through user guided program editor
  • Industrial-PC-controlled
  • Hard disc with 60 GB memory capacity
  • Rewelding function and continuation of the program after stop
  • Flexible connectors for ground clamps
  • Very short set-up time (a.e. automatic calibration of Z axes)
  • Integrated display of cycle time and work piece counter

 

Structure

 

  • High precision ball screw system
  • High positioning accuracy of the unit through rugged design and linear guidance with ball bearings
  • Clear welding cable guidance inside the energy chains
  • Machine accessibility from all 4 sides through a side-mounted switchboard cabinet behind the Y working range
  • Movable operating panel on rollers
  • Wiring of machine and switchboard according to latest VDE regulation
  • Detailed documentation of mechanical and electrical components

 

Options

 

  • HBS-CAD with DXF-files converter and network interface card for external programming
  • Modem for remote maintenance
  • Flexible fixture concept
  • Machine protection cover
  • Customer specific handling systems
  • Single stud feeding PBZ
  • Pneumatic clamp
  • Work piece down holder
  • Spray regulator unit
  • Turn table
  • ARC welding with 400 V mains

 

Technical Data

 

Working range 49.21″ x 41.34″ (1,250 x 1,050 mm) MPW 1010; 49.21″ x 88.58″ (1,250 x 2,250 mm) MPW 2010 (maximum working range for up to 3 welding heads)
Welding range #4 to 5/16″, dia. #4 to 5/16″ (M3 to M8, dia. 3 to 8 mm); dia. 3/8″ to 1/2″ (dia. 10 to 12.7 mm) only possible with modification
Stud length 0.31″ to 1.57″ (8 to 40 mm) other lengths on request
Welding capacity Up to 40 studs/min (depending on stud welding unit, stud type and positioning of stud)
Traverse speed 196.85’/min (60 m/min)
Stud feeding Automatic stud feeding (up to 3 different stud length per welding head)
Positioning accuracy of welded stud ± 0.0059″ (± 0.15 mm) for steel and ± 0.008″ (± 0.2 mm) for aluminum (depending on work piece and stud geometry)
Positioning and repeat accuracy ± 0.002″ (± 0.05 mm)
Stud welding head KAH 412, alternative KAH 412 LA
Max. number of stud welding heads 4 (up to 3 stud lengths per welding head possible)
Connections Electrical: 400 V, 16 A (32 A), 50 Hz Pneumatic: 6 bar min./10 bar max./inner hose dia. 1/4″ (dia. 6 mm)
Motordriven Z-axis Z = 0 to 4.53″ (0 to 115 mm) free programmable because of servo drive technology
Dimension L x W x H 90.55″ x 92.52″ x 86.61″ (2,300 x 2,350 x 2,200 mm) MPW 1010; 137.80″ x 92.52″ x 86.61″ (3,500 x 2,350 x 2,200 mm) MPW 2010
Order No. According to project

 

Advantages

 

Features

 

  • High performance servo motors (Vmax = 48m/min)
  • Up to 8 servo axis
  • Very short change-over time
  • Free programmable stroke of stud welding head (0 to 115 mm, optional up to 200 mm)

 

Safety

 

  • Safety equipment according to customer requirement (Light barreer with fence or housing with protective door)

 

Welding

 

  • High welding rates
  • Fully automatic program sequence for welding

 

Suitable stud welding units

 

  • CDM 2401 (AT)
  • CDM 3201 (AT)
  • ARC 800
  • IT 1002
  • IT 50
  • IT 90
  • SCD 3201